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TEST

Closing the loop: turning waste into resources in a circular economy

Kola Mining and Metallurgical Company

What if a company's major asset lies not deep in the mine or is processed in a smelter, but rests in its own dump? Giant tires, plastic, spent catalysts, millions of tons of sludge and tailings — everything that has long been considered unavoidable production waste. However, today this waste can yield real value. Take the test to find out how Kola MMC has learned to make money off waste.

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Which Russian industry contributes most to waste generation?
Municipal solid waste landfill
In 2024, mining waste in Russia accounted for 92.6% in the 8.5 billion tons of total mining waste, which is 8% below the 2023 level. Coal mining waste at 63.3% is associated with the largest share in the mix. Ore mining and manufacturing are a source of 26.9% and ca. 5% waste, respectively. In 2024, 3.1 billion tons of waste were disposed, including 29% of recycled material for reuse.

Under the Circular Economy federal project, by 2030, at least 32% of all waste shall be reused. The Kola MMC facilities annually generate around 7 million tons of non-mineral waste. In 2024, more than 3.2 million tons of non-mineral waste were reused or recycled.

In 2024, mining waste in Russia accounted for 92.6% in the 8.5 billion tons of total mining waste, which is 8% below the 2023 level. Coal mining waste at 63.3% is associated with the largest share in the mix. Ore mining and manufacturing are a source of 26.9% and ca. 5% waste, respectively. In 2024, 3.1 billion tons of waste were disposed, including 29% of recycled material for reuse.

Under the Circular Economy federal project, by 2030, at least 32% of all waste shall be reused. The Kola MMC facilities annually generate around 7 million tons of non-mineral waste. In 2024, more than 3.2 million tons of non-mineral waste were reused or recycled.

In 2024, mining waste in Russia accounted for 92.6% in the 8.5 billion tons of total mining waste, which is 8% below the 2023 level. Coal mining waste at 63.3% is associated with the largest share in the mix. Ore mining and manufacturing are a source of 26.9% and ca. 5% waste, respectively. In 2024, 3.1 billion tons of waste were disposed, including 29% of recycled material for reuse.

Under the Circular Economy federal project, by 2030, at least 32% of all waste shall be reused. The Kola MMC facilities annually generate around 7 million tons of non-mineral waste. In 2024, more than 3.2 million tons of non-mineral waste were reused or recycled.
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How can metallurgical sludge and tailings be utilized?

Bystrinksy GOK
The Kola RAS Research Center is looking into the use of recycled feedstock from metallurgical sludge and tailings in road construction. This area is very promising as road industry is heavily reliant on feedstock consumption while greenfield mining projects in the Arctic are costly and complex.

According to the findings of research conducted in the Krasnoyarsk Territory, asphalt concrete containing tailings and sludge from mine dumps is compliant with GOST requirements, and even outperforms the standard composition under certain parameters. This material has better heat and frost resistance properties and higher fracture toughness at near-zero temperatures. And a ton of asphalt concrete with metallurgical waste content costs 2-3 times less than the mixtures currently used in road construction.

The Kola RAS Research Center is looking into the use of recycled feedstock from metallurgical sludge and tailings in road construction. This area is very promising as road industry is heavily reliant on feedstock consumption while greenfield mining projects in the Arctic are costly and complex.

According to the findings of research conducted in the Krasnoyarsk Territory, asphalt concrete containing tailings and sludge from mine dumps is compliant with GOST requirements, and even outperforms the standard composition under certain parameters. This material has better heat and frost resistance properties and higher fracture toughness at near-zero temperatures. And a ton of asphalt concrete with metallurgical waste content costs 2-3 times less than the mixtures currently used in road construction.

The Kola RAS Research Center is looking into the use of recycled feedstock from metallurgical sludge and tailings in road construction. This area is very promising as road industry is heavily reliant on feedstock consumption while greenfield mining projects in the Arctic are costly and complex.

According to the findings of research conducted in the Krasnoyarsk Territory, asphalt concrete containing tailings and sludge from mine dumps is compliant with GOST requirements, and even outperforms the standard composition under certain parameters. This material has better heat and frost resistance properties and higher fracture toughness at near-zero temperatures. And a ton of asphalt concrete with metallurgical waste content costs 2-3 times less than the mixtures currently used in road construction.
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How did gas treatment efficiency at Kola MMC change?

Commissioning of a new high-tech gas treatment system in the dedusting section of the purification shop at Kola MMC
The new gas treatment plant was commissioned on 23 August 2025 at Kola MMC's site in Monchegorsk. With state-of-the art technology, dust capture efficiency has improved 10 times following the construction of the UGT-40 treatment plant worth RUB 6.9 bn.

A separate building was erected to accommodate the de-dusting section with the new plant, housing four new modern four-pole electrostatic precipitators and five exhaust fans. New gas ducts from the fluidized bed furnaces to the electrostatic precipitators and a collector for treated gas in the sulfuric acid section of the Kola MMC purification shop were also installed.

The new gas treatment plant was commissioned on 23 August 2025 at Kola MMC's site in Monchegorsk. With state-of-the art technology, dust capture efficiency has improved 10 times following the construction of the UGT-40 treatment plant worth RUB 6.9 bn.

A separate building was erected to accommodate the de-dusting section with the new plant, housing four new modern four-pole electrostatic precipitators and five exhaust fans. New gas ducts from the fluidized bed furnaces to the electrostatic precipitators and a collector for treated gas in the sulfuric acid section of the Kola MMC purification shop were also installed.

The new gas treatment plant was commissioned on 23 August 2025 at Kola MMC's site in Monchegorsk. With state-of-the art technology, dust capture efficiency has improved 10 times following the construction of the UGT-40 treatment plant worth RUB 6.9 bn.

A separate building was erected to accommodate the de-dusting section with the new plant, housing four new modern four-pole electrostatic precipitators and five exhaust fans. New gas ducts from the fluidized bed furnaces to the electrostatic precipitators and a collector for treated gas in the sulfuric acid section of the Kola MMC purification shop were also installed.
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How does Kola MMC recycle its used big bags?

Big bags in production operations of Kola MMC
FIBC (flexible intermediate bulk containers) or big bags are large-capacity polypropylene bags for bulk and powdered materials widely used at Kola MMC. Previously destined to become landfill, today's big bags get washed, compressed and processed to live a new life as park furniture.

Kola MMC discharges the used big bags in two compactors installed at industrial sites. Compaction is required to reduce the load volume and optimize cargo space during transportation. The recycled feedstock is then sent to processing enterprises that make new plastic items of it.

FIBC (flexible intermediate bulk containers) or big bags are large-capacity polypropylene bags for bulk and powdered materials widely used at Kola MMC. Previously destined to become landfill, today's big bags get washed, compressed and processed to live a new life as park furniture.

Kola MMC discharges the used big bags in two compactors installed at industrial sites. Compaction is required to reduce the load volume and optimize cargo space during transportation. The recycled feedstock is then sent to processing enterprises that make new plastic items of it.

FIBC (flexible intermediate bulk containers) or big bags are large-capacity polypropylene bags for bulk and powdered materials widely used at Kola MMC. Previously destined to become landfill, today's big bags get washed, compressed and processed to live a new life as park furniture.

Kola MMC discharges the used big bags in two compactors installed at industrial sites. Compaction is required to reduce the load volume and optimize cargo space during transportation. The recycled feedstock is then sent to processing enterprises that make new plastic items of it.
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How does Kola MMC get rid of illiquid materials?
Installation of new large-size containers for industrial waste in the Polar Branch

In 2024, Kola MMC started a shop in Monchegorsk to sell its illiquid materials that features perfectly useful items in fairly good working order. Plastic and iron barrels, electrical equipment, and various spare parts — everything that proved unneeded by the company but could come quite handy for local households. Especially, when the price is below market. The shop has an online store offering over 5 thousand items.

In 2024, Kola MMC started a shop in Monchegorsk to sell its illiquid materials that features perfectly useful items in fairly good working order. Plastic and iron barrels, electrical equipment, and various spare parts — everything that proved unneeded by the company but could come quite handy for local households. Especially, when the price is below market. The shop has an online store offering over 5 thousand items.

In 2024, Kola MMC started a shop in Monchegorsk to sell its illiquid materials that features perfectly useful items in fairly good working order. Plastic and iron barrels, electrical equipment, and various spare parts — everything that proved unneeded by the company but could come quite handy for local households. Especially, when the price is below market. The shop has an online store offering over 5 thousand items.
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Economy must be economical

You may be missing the days when manufacturers were proud to mark their products with the “No recycled content” label. However, today's values turned upside down. Metallurgy is also increasingly adopting recycling commitments, although its full processing cycle is much harder to launch. But small things could be the start of something big. Read about Nornickel's support for entrepreneurs who make useful things from the stuff they find at garbage dumps.

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Nothing in nature is wasted

A circular economy is natural order of things for you, and not a fantasy. Perhaps, even at home, you never simply throw anything away and diligently sort your waste. And for the mining sector, embracing the circular economy goes beyond social responsibility and presents significant money-making opportunities. In particular, Nornickel invests in technology on an ongoing basis to reduce the amount of dumped waste and produce even more useful feedstock material.

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You follow the trends

You must be thrilled by numbers measuring waste from the mining and metallurgy sector! But millions of tons of mine rock and industrial waste are not dead weight, but a viable material literally resting on the surface. Read an interview with Aleksander Lisoy, Head of Environmental Strategy Department at Kola MMC, for insightful and surprising facts about industrial waste management.

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